Specification of Microwave Herb Drying Sterilization Equipment:1, Direct heating of the product volume2, Lower surface temprature3, Rapid temprature rise and control response4,Quality maintenace of high-end products5, Immediate operation readiness6, High total effciency7, No temprature-coasting after standstillsFeatures of Microwave Herb Drying Sterilization Equipment:The rotating tray with high efficiency, uniform drying and reliable sterilization.The bottom adopted flat plate structure, which is convenient for cleaning and maintenance of equipment.The man-machine interface operation, PLC automatic control, simple operation.Using non-contact infrared temperature measurement technology, high precision, simple control.Suitable for small batch, many kinds of materials drying and sterilization. The application of microwave drying/food paper bag produce line :Applicable to the pharmaceutical, food, chemical and other industries.Better thermal stability of material drying and sterilization. Especially all kinds of Chinese herbal medicines and itsraw materials,semi-finished products,health products,powder etc.
microwave drying/food paper bag produce line
The principle of microwave heating
Microwave is a sort of electromagnetic wave which frequency is 300MHz to 300GHz .The water molecule in medium materials is polar molecule,under the effect of the rapid change of electromagnetic field,its polarity orientation will alter with the changes of the external electric field with the high-speed,causing the movement and friction of molecule.so that the microwave field energy can be converted to heat energy in mudium to rise the temperature of materials.accomplishing heating ,puffing and a series of physical and chemical processes ,and so ,mircrowave heating is achieved.
The principle of microwave sterilizing
Mircowave sterilizing is the result of combined action of the thermal effect of eletromgnetic fields and the biological effect.Thermal effect of microwave on the bacteria denatures the protein of bacteria ,and make the bacteria lost the condition of nutrition,reproduction and survival so as to die .The biological effects of microwave on the bacteria is that the microwave electric field changes the potential distribution of cross-section of the bacterial cell membrane and impacts the concentration of electron and lon around the membrane ,and changes the permeability of cell membranes ,therefore the bacterium become innutrient and lost normal metabolism.The structure and function of bacterium fall into disorder ,and theirs growth are inhibited ,as a result they are dead.Moreover ,nucleic acid genetic(RNA) and deoxyribose acid (DNA),which decide the normal growth and stability of bacterial,are curly-shaped macromolecule made of a number of linked compactly hydrongen bond .The microwave can be strong enough to make hydrogen bond stack ,rupture and recombine ,and induce intragenic mutation or chromosome aberration and even rupure.
Detailed description
1. The equipment use advantaged production technology, adopt Panasonic magnetron. Long life, best effect;
2. Adopt stainless steel, compact structure, no energy dissipation, save energy
3. Tunnel type design, fast drying, cover small area
4. Drying and sterilization simultaneously, one equipment has mang usages.
Main application
The equipments are used for the rapid drying of powder, granular, pasty materials, such as glass fiber,raw chemical materials, cellulose (eg hydroxyethyl cellulose, carboxymethyl cellulose, etc.), mannitol, nickel hydroxide, lithium cobalt oxide, graphite, carbon brushes, silicon carbide, calcium chloride dihydrate(Calcium chloride two hydrate), zirconium oxychloride, zirconium oxide, copper oxide, aluminum oxide, zirconium hydroxide, zirconium carbonate, copper carbonate, manganese carbonate, zirconium sulfate,ammonium zirconium carbonate,zirconium silicate, zirconium potassium carbonate, oil-based ink, water-based ink, expandable graphite, a variety of ceramic zirconium oxide, iron oxide,cobalt oxalate,talcum powder etc.
The main drying feature:
1, the time is short and drying fast
Conventional thermal sterilization is through the heat conduction, convection and radiation way would transmit the heat from food surface to inside, to achieve the sterilization temperature, often take a long time. Microwave sterilization is microwave can and food and its bacteria such as microbial direct interaction, heating and non-thermal effect work together, to achieve rapid heating sterilization, the processing time is greatly shortened, disinfect the function of various materials in commonly 3 to 5 minutes.
2, low temperature drying keep traditional features
Microwave sterilization is through the special heat and athermal effect of sterilization, compared with conventional thermal sterilization, can be in a lower temperature and shorter time to obtain the needed disinfection sterilization effect. General sterilization temperature in 75-80 degrees Celsius, can achieve effect of microwave processing of food can keep more in addition of nutrients and flavor, such as colour, fragrance, taste and shape have swelling effect. Such as conventional thermal processing of vegetables keep vitamin C is 46% 50%, and the microwave treatment is 60% 90%; Conventional heating liver vitamin A stay at A rate of 58%, and the microwave heating is 84%.
3, to save energy
Conventional thermal sterilization often exists in the environment and equipment heat loss, and the microwave is in the food directly, so no additional heat loss. By comparison, generally can be energy-saving 30% to 30%.
4, even completely
Conventional thermal sterilization starts, material surface by heat conduction to the inside, however, there is temperature difference between inside and outside. In order to keep food flavor, shorten processing time. Is often not enough temperature within a food bactericidal effect and influence. Because the microwave penetration will have, in the food overall processing, surface and internal at the same time by role, disinfection sterilization evenly so thoroughly.
5, easy to control
Microwave drying sterilization processing, equipment can out-of-the-box, no thermal inertia of conventional thermal sterilization, convenient operation and microwave power can be adjusted, speed adjustable from scratch, ease of operation.
6, the equipment is simple, the craft is advanced
Compared with conventional methods, microwave devices do not need to boiler, complicated pipeline system, coal and transport vehicles, with water, electrical basic conditions.
7, improve labor condition, save area
Equipment working environment, low noise, greatly improve the working conditions, a complete set of microwave equipment operation only 2-3 people.
Microwave drying principle
Microwave is a sort of electromagnetic wave which frequency is 300MHz to
300GHz .The water molecule in medium materials is polar molecule,under the effect of the rapid change of electromagnetic field,its polarity orientation will alter with
the changes of the external electric field with the
high-speed,causing the movement and friction of molecule.
So that the microwave field energy can be converted to heat energy in medium to
rise the temperature of materials.accomplishing heating ,puffing and a series of
physical and chemical processes ,and so ,microwave drying is achieved.
Main technical parameter
Power supply |
380V±10% 50HZ±1% three-phase five-wire |
Microwave Output Frequency
|
2450±50MHz |
Microwave input apparent power |
42KVA |
Microwave output power |
30KW |
Microwave power adjustment range |
0-30KW(adjustable) |
Ambient temperature |
-5-40°C |
Dehydrate |
30-42kg/h |
Relative humidity |
80%, Surrounding environment:no corrosive gas, conductive dust and explosive gas |
Overall dimension(L*W*H) |
10680*8400*1750mm, can be customized |
Transmission speed |
0-10m/min(adjustable) |
Height of the inlet and outlet |
60 mm, can be customized |
Microwave leak |
accord with a country GB10436-89 standards( |
Equipment safety |
accord with GB-5226Electrical safety standard accord with a country GB16798-1997 Food machinery health security index |
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1.What is microwave?
Microwaves are a form of electromagnetic energy with frequencies between 300 MHz and 300 GHz, generated by magnetrons under the combined force of an electric and a magnetic field perpendicular to each other.
2. What is the advantage of microwave equipment compare to Conventional equipment?
Microwave is a direct method of drying and sterilization.Energy is transferred through the material electro-magnetically, not as a thermal heat flux.Therefore, the effect of drying and sterilization is uniformity and process time is short.Microwave mushrooms sterilizer and dryer could completely preserve the original color,fragrance,nutrition and other properties of spices.
3. How about safety?
Using scientific structure and patented suppression system,industrial microwave drying machine no threat of electromagnetic radiation to the health and safety of equipment operators.
4.What about maintenance?
For microwave dryer and sterilizer,the only part that requires maintenance is the magnetron.In the event of a malfunction or misuse through incorrect operation,this can easily be replaced in less than thirty minutes.Generally,recommends that the magnetron of industrial microwave dryer and microwave sterilizer be replaced annually or after 8,000 hours of operation,whichever is sooner.
Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of microwave drying/food paper bag produce line.Shandong Leader Machinery Co.,Ltd. manufacture microwave drying/food paper bag produce line making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Microwave Herb Drying Sterilization Equipment for you reference,such as microwave drying/food paper bag produce line ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Microwave Herb Drying Sterilization Equipment.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:[email protected],Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for microwave drying/food paper bag produce line, inform us raw material you want to use for microwave drying/food paper bag produce line,and specific requirements for microwave drying/food paper bag produce line.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Microwave Herb Drying Sterilization Equipment.