New technology palm oil plant machine/techniques for improving palm oil production
Equipments which directly related to the palm fruit oil process (from fresh fruit to final products) are divided into six systems as follows:
1.Fruit reception system
1.1 Use truck to transport the ripe and fresh palm fruits from fruit ranch,
weigh up them by platform scale and record, and then pour them into
the discharging table.
1.2 Start control valve to open the discharging table, then fruit drop in
the fruit basket car freely.
1.3 Drag the fruit basket car which loaded with fresh palm fruits to the
downward of the bridge crane by power cable tray and cable tray,
then use bridge crane to sling the fruit basket car to the track lead to sterilizer sterilizing tank.
2. Sterilizer system
2.1 After drag the fruit basket car into the sterilizer sterilizing tank,
close the sterilizer sterilizing tank and open the vent valve below it.
Then inlet saturated vapor, close the vent valve after the cold air in the
tank was excluded generally, and enter into the period of steaming and
sterilizing.
2.2 Close the inlet valve after the sterilizing process. Drain out the water
and vapor in tank, then you can open the door of the sterilizer
sterilizing tank.
2.3 Drag the cooked fruit basket car to the downward of the beige crane.
3.Threshing system
3.1 Pour the sterilized fruit in the fruit basket car into the unloading
equipment.
3.2 Feed the fruit regularly into the fruit-separating machine to separate.
3.3 After twisting and beating in the fruit-separating machine, the fruits will fall off entirely.
4. Pressing system
4.1 Palm fruit was transported to crasher by elevator.
4.2 Fruit was heated in crasher.
4.3 After sterilizing, the broken palm fruit flow into the palm oil press
machine to pressing. Oil and water mixture outflow from pressing
chamber shell hole, in the same time, the fiber cake and core was
discharged from bonehead clearance and then drop in the packing
anger of broken cake.
5. Fiber, cake, shell and kernel separation system
5.1 Fiber cake was dropped into packing auger, use interrupted blade to
break up the palm cake, evaporate the palm cake constantly during the
transportation, and the enter into the fiber and core separation machine.
Use induced draft system which compose of draught fan and wind net
to transport fiber to boiler room to burn. Palm core of large proportion
drops into the bucket elevator from the other side of the fiber and core
separating machine and then to transport to the core charging bucket to dry.
5.2 Open the discharging hole which is at the bottom of the core chafing
bucket, then palm core drop into husking machine to husk.
5.3 Use shell kernel separator to separate the shell and kernel mixture
after husking.
5.4 Kernel are charged into kernel-holding tank and shell are transported to boiler room to burn.
6.Clarification system
6.1 Use vibrated sifting filter to remove residues like fiber in the crude
palm oil, then the oil enter into the passivating tank.
6.2 There are indirect and direct steam in the passivating tank. After
passivation, palm oil and water mixture are banished to the high-order position
tank and then flow into the clarification tank.
6.3 Clarified oil flow into the oil tank, use disc separator to remove
water in oil and then use plate heat exchanger to eliminate the residual water completely.
6.4 After vacuum drying, the oil flow into net oil tank and then feed into the final-product oil tank directly
Palm Oil Press Machine
Our company adopts palm fruit oil press, which is the ideal equipment
to press crude palm oil.
palm fruit oil press has the features as follows:
1) Compact and strong structure, and easy operation.
2) The automatic control system which can adjust barrel pressure.
3) High oil pressing efficiency, and residual oil in cake is less than 8%.
4) Low crushing efficiency for palm nut.
Craft flow:
1.palm fruit/bunch → sterilization → threshing → digesting → clarification → purification →dring → CPO
→ refining → bleaching → deodorizing →RBD palm oil → crystallization → fractionation → RBD olein & RBD stearin
2.palm kernel →depericarper → crushing → pressing → CPKO → refining → RBDPK oil , RBDPK olein & RBDPK stearin
