The main function of Small Scale Edible Oil Refinery decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, High quality sunflower seed oil extractor the mechanical mixing method combined with steam mixing will improve the decoloring effect. Shandong Leader Machinery Co.,ltd. The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then Small Scale Edible Oil Refinery goes to the bleaching earth mixing tank. High quality sunflower seed oil extractor The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil. Small Scale Edible Oil Refinery The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam.Shandong Leader Machinery Co.,ltd. The decolored oil enters into the two alternate leaf filters to be filtered.
High quality sunflower seed oil extractor
Trade ShowsParts of Abroad Oil Production lines
Product Description
Sunflowerseed→cleaning →cracking→flaking→cooking→pressing→pre-pressed cake→ extraction
↓
Cleaning oil tank→filter→oil metering→crude oil storage
↓
filter cake
Technology process of sunflower seed oil extractor :
1. Dehulling process
Cleaned sunflower seeds are crushed into the toothed roll decorticator (two pair). Then oilseeds are squeezed
strongly by the relative rotation of the two fluted rollers with different linear velocity.
Moreover, the alveolus can split and cut the hulls of oilseeds. Thus the dehulling effect will be achieved.
2. Kernel and hull adjustment
The separated sunflower seeds kernel are conveyed into the kernel and hull adjustment screen through the
conveyer scraper, because the higher hull content in the kernel is, the lower protein content in the finished
sunflower meal is. Due to the need of cotton meal with different protein content in the market, the process
is mainly to adjust the hull content in sunflower seeds kernel and process cotton meal with different protein
content.
3.Flaking
The main purpose of flaking is to destroy cell wall within sunflower seeds kernel so that oil within sunflower
seeds kernel can be extracted out.After the process of flaking,the thickness of material will be reduced and
its surfacearea will be increased,which are in favor of moisture penetration and heattransfer towards the
inside of particle in the cooking process.
4. Cooking
After wetting, heating, steaming, frying and other processing, the raw embryos come up complicated physical
chemistry change in its interior and become mature embryos. Thus creating a better condition to extract the
oil, the heat treatment process is called cooking.
5.Pressing process
Embryos after cooking are called cooked flakes,crude oil containing slagsfrom presser is pressed into oil
settling tank through oil scraper blade,after the slag is removed,the crude oil is sent into oil filter tank,and
then itis sent into horizontal screw centrifuge for purification.Pre-pressed cake from oil presser is conveyed
into extraction plant by cakecollecting scraper and cake scraper, and thenenters into the following process.
6. Solvent extraction section introduction of sunflower seed oil extractor :
Extraction process:
1. Solvent pumps: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella).
After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: usd to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , then add saline
water to it. The phospholipid in the miscella will react with the saline water, at last the reactant precipitate,
reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged
to condenser for recycling.
7. Condensers: to cooling the solvent gas separated from the wet meal and miscella for recycling.
7.Oil refining workshop of sunflower seed oil extractor
Crude oil - degumming - decolorization - deodorization - deacidification - dewaxing
Requirements for extraction cake ,steam ,water. electricity
Moisture of extraction material |
5-8% |
temperature of extraction material |
50-55°C |
oil content of extraction material |
50-55°C |
oil content of extraction material |
14-18% |
thickness of extraction cake |
less than 13mm |
powder porosity of extraction material |
less than 15% (30 mesh) |
steam |
more than 0.6Mpa |
solvent |
national standard No. 6 solvent oil |
electric powe |
50HZ 3*380V±10% |
Electric lighting |
50HZ 220V ±10% |
tempreture of supplement water |
less than 25°C |
Hardness |
less than 10 |
volume of supplement water |
1-2m/t raw material |
temperature of recycle water |
less than 32°C |
Customer Visiting
Company Information
1. Who is QI'E?
a. Leading manufacturer of edible oil mechanical equipment.
b. Factory with more than 30 years manufacturing experience.
c. School-enterprise partner of Shandong Technology University .
2. What can QI'E do for you?
a. 5-2000T per day oil seeds press production line.
b. 10-1000T per day solvent extraction production line.
c. 1-600T per day edible oil refinery production line.
3. Where have QI'E exported to ?
a. Europe:Serbia,Romania.
b. America:Peru,Paraguay,America.
c. Africa:Egypt,Nigeria,Cameroon,Ghana,Malawi,Burkina faso.
d.Asia:Indonesia,Kazakhstan,Russia,Thailand,Ukrain,Bangladesh,Uzbekistan,Pakistan.
Certifications
Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Small Scale Edible Oil Refinery Such volatiles as FFA from the deodorizing system are separated by the packing catcher Small Scale Edible Oil Refinery, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank High quality sunflower seed oil extractor. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Small Scale Edible Oil Refinery with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For High quality sunflower seed oil extractor application in automatic control system, Small Scale Edible Oil Refinery can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Small Scale Edible Oil Refinery, with efficient production management. High quality sunflower seed oil extractor has reduced the production cost greatly and improved the management efficiency.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.