The main function of Small Scale Edible Oil Refinery decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, profitability and sustainability in palm oil production the mechanical mixing method combined with steam mixing will improve the decoloring effect. Shandong Leader Machinery Co.,ltd. The degummed oil firstly enters into the heater to be heated to the appropriate temperature (110°C), and then Small Scale Edible Oil Refinery goes to the bleaching earth mixing tank. profitability and sustainability in palm oil production The bleaching earth is delivered from the low bleaching box to the temporary tank by wind. The bleaching earth is added by automatic metering and is interlockingly controlled with the oil. Small Scale Edible Oil Refinery The oil mixed with the bleaching earth overflows into the continuous decolorizer, which is stirred by non-powered steam.Shandong Leader Machinery Co.,ltd. The decolored oil enters into the two alternate leaf filters to be filtered.
profitability and sustainability in palm oil production
profitability and sustainability in palm oil production
Product Description
How to get crude palm oil?
Palm oil process line includes sterilizing, threshing, digesting, pressing, clarification, purification
and drying. Then you can get crude palm oil.
Sterilization: Boiling and sterilizing bunches with high temperature( more than 145 C).
Palm fruit bunch are airtight sterilized in sterilizer. The purpose is to prevent enzymes
broken down, avoiding FFA content in oil further increase; easy threshing machinery;
pretreatment peel, prepared for the follow-up processing; pre-conditioning stone, reducing
the damage kernel.
Threshing:Separating fruits from bunches by strong vibration. The purpose of threshing is
to separate oil palm fruit from the fruit bunch through strong vibration, Threshing equipment
is revolving drum thresher. The separated oil palm fruit is ejected then into the pressing section.
Empty fruit bunch be ejected to the yard from the other side of the revolving drum, or shipped out
from the plant as palm orchards slipcover to recycling use, or burning in the locale as fertilizer
for agricultural land.
Digesting:Stiring fruits. Before pressed, oil palm fruit first be carried out cooking, sterilized fruit
must be re-heated to make the pulp soft and damage pulp cell structure.
Pressing: After pressing, oil palm fruit is divided into two parts: oil, water, solid impurities mixture
and the press cake (fiber and nut). Oil, water, solid impurities mixture inflow to oil purification section
by the crude oil gutter; pressed cake into the fiber- recovery section by breaking screw conveyor.
Clarification and purification: Removing oil and sludge (get 90% pure oil), the oil
contains 45%-55% moisture, sludge, and other wastes. Machine-pressed crude oil first diluted
with water washing, the fiber material removed from the oil through settlement and filtration,
and then carry out continuous settlement, the whole divided into two parts: oil
and sediment.
Drying: Through centrifugal separation and vacuum drying, oil is pumped into the storage tank
for storing; oil sediment by filtration and dirt oil separation, oil proceeds second settlement,
dirty oil mixture proceeds clarification separation, skim oil then be carried out a second settlement,
sewage pumps to sewage treatment pond for dealing.
Some datas
Crude palm oil standard:
| FFA | less than 5% |
| Moisture | less than 0.1% |
| Dirt | less than 0.02% |
Kernel standard:
| Broken kernel | less than 15% |
| Moisture | less than 7% |
| Dirt | less than 6% |
Production quality index:
1,transparency : clear and transparent.
2,smell and taste: no strange smell;
3,color (lovibond colorimeter 133.4 slots) ≤ R1Y10;
4,moisture and volatile matter: ≤ 0.10%;
5,impurities content : ≤ 0.10%;
6,acid value (mgKOH/g) : ≤ 0.12;
7,peroxide value (mmol/kg): ≤ 3.
How to get crude palm kernel oil?
Crude palm kernel oil process line includes polishing, crushing and pressing.
Polishing: Separating nuts and fiber by wind drying system. Pressed cake broken by breaking
screw conveyor and then transported into the fiber separation air net and fiber polishing roller
for fiber separating. The separated fiber material is sent to the boiler room as fuel; the separated
stone is transported to stone warehouse by pneumatic conveying system for temporary storage.
Crushing: Crushing nuts to get kernels and shells. The nut is divided into two or more petal
by corrugated crusher, kernel is released. The broken mixture enters into broken mixture
separation system; separation system adopts two stage separation and water separation.
After separation, shell is sent to the warehouse for temporary storage, as boiler room fuel
when necessary.
Pressing: Pressing kernels to get crude palm kernel oil with machine as below. For more information
of this machine, please check: Full automatic pumpkin seed oil press machine
How to get better oil
If you want to get better quality oil, you can refine and fractionate it.
It includes degumming, bleaching, deodorization, deacidification and fractionation.
For more information, please check: crude palm oil refining line
Company InformationCompany Information
Our Strength
1, Established in 1982, we have more than 30 years experience. Our goal is to be pioneer in global grain and oil
industry.
2, We have deep cooperation with Shandong Machine Design Research Institute and Shandong University of
Technology. Our professor often go abroad attending grain and oil conference and forum.
3, We have completed service line including technical department, engineering department, project department,
electronic commerce department, domestic trade department and foreign trade department. After signing
contract, we will set up special team including engineers, installation technicians, drawing designer,
business person, after-sales service person, and so on. We will provide one-to-one service.
Our Service
Whole set of equipment for production line.
Motor and power control system.
Installation material.
Installation and test-run.
-
Drawing of process description, equipment layout, foundation and
hole, construction.
Drawing of power control.
Isolation and painting for equipment.
Water recycling and cooling system outside the plant (i.e. supplementary device).
Staff training and long-term technical service.
Main Business Field
- 10-500T/H oil material primary cleaning,drying and storage section turn-key project.
- 100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.
- 100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,
- DTDC separated machine, the full negative pressure evaporation,
- Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).
- 30-1000T/D continuous physical (chemical) refining line.
- 20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.
- 10-200T/D fatty acid esterification edible oil production line.
CertificatesOur Certificates
Contact Information
Shandong Leader Machinery Co.,ltd. Add the required antioxidant and flavor agent, and then cool the oil below 50°C and store it. Small Scale Edible Oil Refinery Such volatiles as FFA from the deodorizing system are separated by the packing catcher Small Scale Edible Oil Refinery, and the separated liquid is FFA at low temperature (60-75°C). When the liquid level in the temporary tank is too high, the oil will be sent to the storage tank profitability and sustainability in palm oil production. Our company Shandong Leader Machinery Co.,ltd. has applied the automatic control system Small Scale Edible Oil Refinery with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For profitability and sustainability in palm oil production application in automatic control system, Small Scale Edible Oil Refinery can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop Small Scale Edible Oil Refinery, with efficient production management. profitability and sustainability in palm oil production has reduced the production cost greatly and improved the management efficiency.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:[email protected]
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.