Shandong Leader Machinery Co.,ltd. Vacuum drying cottonseed oil refining equipment adopts the most advanced technology, high efficiency, its.Its strong maintain ability and high make this cotton seeds oil solvent extraction production line very popular aroud the world.Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;
Definition
What is cottonseed oil refining equipment ?
The crude oil obtained either from expellers or solvent extraction plant contains impurities, which must be removed to make the oil edible, more palatable and stable against rancidity upon storage. The process of removing these impurities is called refining.
Classification of cottonseed oil refinery :
In operation type:
A. Batch Type B. Semi-continuous Type C. Full Continuous Type
In technology :
A. Chemical Type B. Physical Type C. Both Chemical And Physical Type
Batch Type
Adapt to 1-10t/d small capacity
plant
Semi-continuous Type
Adapt to 10-30t/d medium capacity plant
Continuous Type
Adapt to 30t/d and above capacity plant
Item | Index |
Alkali consumption | 1.6-2.2kg/per ton oil FFA+0.7kg |
Bleaching earth | 3-20kg/per ton oil(it is need to increase or decrease properly according to the color and luster requirements) |
Power consumption | â¤22 degree/per ton oil |
Coal consumption | 10-20kg/per ton oil |
Phosphoric acid | 0.5-1kg/per ton oil |
Water consumption | about 160kg/h |
What is cottonseed oil refining equipment Process?
Step 1.Degumming with water to remove the easily hydratable phospholipids and metals.
Step 2.Addition of a small amount of phosphoric or citric acid to convert the remaining non-hydralable phospholipids (Ca, Mg salts) into hydratable phospholipids.
Step 3.Neutralising of the free fatty acids with a slight excess of sodium hydroxide solution, followed by the washing out of soaps and hydrated phospholipids.
Step 4.Bleaching with natural or acid-activated clay minerals to adsorb colouring components and to decompose hydroperoxides.
Step 5.Deodorising to remove volatile components, mainly aLDhydes and ketones, with low threshold values for detection by taste or smell. Deodorisation is essentially a steam distillation process carried out at low pressures (2-6 mbar) and elevated temperatures (180-220ðC).
Introduce cottonseed oil refining equipment machine machine
Basing on the traditional oil refining technology, LD & Oil Machinery Co., Ltd has developed the latest combined packing layer plate deodorization soft tower and the physical and chemical mixed refining technology for crude oil of any quality. Moreover, a series of advanced technology and equipment are used, such as super wet deguming, bleaching earth automatic metering, negative pressure decoloring, high vacuum steam jet deodorization, deacidification, winterization dewaxing etc. With advanced technology, superior equipment, full-automatic control and excellent economic and technical parameters, our equipment can meet customers' different refining requirements at home and abroad.
LD company can provide you with the design, installation and manufacturing of 50~1000T/D oil refining production line.
Cottonseed oil refining equipment Refining Tank
Under 60-70âÂÂ,it occurs acid-base neutralization reaction with sodium hydroxide ,After stirring by reduction box, it can decrease the acid value in oil and separate the impurity .The oil can be refined further.
Cottonseed oil refining equipment Decoloration Tower
Also named bleaching, dewatering pot, it removes water from oil by vacuum. The bleaching earth is breathed into bleaching pot ,after stirring, filtrated by filter and change the color of the oil.
Cottonseed oil refining equipment Deodorization Tower
The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260âÂÂ) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA);
Cottonseed oil refining equipment Deodorization Tower
The bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85â through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50â and store it.
Cottonseed oil refining equipment Leaf Filter
Equipped with vertical leaf filter to remove used bentonite from the oil, operating conveniently and continuously , low laboring tense, keeps environment well, keeps oil residence in deposable bleaching earth in low level.
To keep the whole plant running continuously, we match with 2set of trade off leaf filter. When one filter was filled full, and the other instead of.
Cottonseed oil refining equipment Centrifuge
Electric control system:
1.Automatic deslagging,which include part deslagging and full delagging;
2.Schneider touch screen dispalyer and Simens PLC.DP connector to transport data;
3.The operation time of the centrifugue is showed and accumulative by the automatic control director.
LD Group Main Business
10-500T/H oil material first cleaning, drying and storage section turn-key project;
100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot peeling, bean skin crushing; the soybean extrusion, high oil contained pre-press cake extrusion, and high oil contained embryos puffed; of direct puffed). Rice bran production line turn-key project;
100~300TPD Solvent extraction workshop turnkey project (Drag chain extractor, Rotocel extractor, loop type extractor, LD separated machine, negative pressure evaporation, paraffin wax recovery, leaching workshop degum, phospholipid concentrate);
30-1000T/D oil continuous grade one or two physical (chemical) refining production line;
20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turn-key project;
10-200T/D Fatty acid esterification production cooking oil production line.
Palm Oil Mill Section
1TPH Palm fresh fruit bunch (FFB) Press project equipment manufacture, installation, and Turn-key Project;
2T/H-10T/H Palm fresh fruit bunch (FFB) Press project equipment manufacture, installation, and Turn-key Project;
15T/H-30T/H Palm fresh fruit bunch (FFB) Press project equipment manufacture, installation, and Turn-key Project;
40T/H-100T/H Palm fresh fruit bunch (FFB) Press project equipment manufacture, installation, and Turn-key Project;
5T/D-1000T/D Palm oil refinery project production;
5T/D-1000T/D Palm oil fractionation project production;
Palm oil mill equipment remodeling and maintenance;
Equipment spare part supply;
Project design and technology support.
Cottonseed oil refining equipment adapt to many materials, such as sunflower, peanut, soybean, corn germ, castore seed, sesame, rapeseed ,rice bran, coconut and so on.
If you have any needs, please contact with you, and without any hesitation.
2. Vacuum drying cottonseed oil refining equipment is driven by rack, with unique rotor of balanced design, low rotating
speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the
feeding quantity and maintain a certain material level, which is beneficial to the micro negative
pressure inside the extractor and reduce the solvent leakage.;
AAA1
The advanced Vacuum drying cottonseed oil refining equipment is designed to reduce the fresh solvent inputs,
reduce the residual oil in meal, improve the miscella concentration and save energy by reducing
the evaporation capacity;
The high material layer of the extractor helps to form immersion extraction, reduce the meal
quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling;
Specially suitable for the extraction of various pre-pressed meals.
AAA2
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
LD Miss Candy
Skype: leaderfoodmachine9
Mobile: +86 18363700691 (Also WhatsApp & Wechat)
Email: [email protected]