Large scale soybean processing plants construction

Shandong Leader Machinery Co.,Ltd. has rich experience, scientific management methods, complete quality assurance system, which guarantee us to finish our each processing project reliably.While based upon domestic market,the company opens and exploits market abroad positively.If you are interested in our equipment,Please contact us, we are ready to so service for you!

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Shandong Leader Machinery Co.,ltd. is a commitment to sales of food/chemical products/pharmaceutical disinfection drying Industrial microwave equipment, international trading Company. Our machines are high in automation, environmental protection and enerLD saving. Shandong Leader Machinery Co.,ltd. Owns more than 200 national intellectual property patents, has a professional quality supervision team and a sound management system. Microwave equipment is an emerging industry, many companies do not have quality standards, and we have developed a set of industry standards, and in the relevant regulatory bodies for the record. We have complete supporting facilities, including CNC, CNC bending machine, in line with GB5226 electrical safety standards.

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Large scale soybean processing plants construction

Soybean oil is one of the most popular in the world. We provide all machines necessary for a complete soybean oil plant, including pre-treatment machines, solvent extractors, refinery machines, etc.

I. Pre-treatment

Soybeans contain about 8% hush and 2.5% germ. Before extracting oils and fats from soybeans, the mill needs to prepare it by cleaning, crushing, softening, flaking and cooking. For Cleaning, we offer magnetic separator, aspirator or different size cleaning sieves, as shown below, to remove impurities from soybeans.

Next, every soybean is divided into 6 or 8 pieces by crushers, as shown below.

Then, the temperature and moisture of soybean pieces will be adjusted by conditioner or softening kettle so that they become soft and wet enough for flaking. This step improves their ductility. It is special for soybean oil seeds. Below is photo of softening kettle.

The flaking roll will make the wet soft soybean pieces into flakes. We have vertical flaking roll, multi-stage flaking roll, hydraulic flaking roll and spring flaking roll etc., as shown below.

Finally, the flakes will be cooked to make tiny oils and fats groups get together to become bigger, and to make them less adhesive, easier to get out of flakes.

II. Solvent extraction

Oils and fats in soybean flakes can dissolve in certain solvent. Therefore, we can immerse pressed fakes in solvent to extract oils and fats. Then remove solvent from wet meal, strip solvent from miscella, and recycle solvent.

Extraction

We’ve percolation extractor, immersion extractor and rotocel extractor, etc., as shown below. The solvent pumps in extractor will continuously spray solvent and soak the soybean flakes in it, so that oils and fats can be dissolved. After that, you get wet meal and miscella (mixed oil and solvent).

Wet meal treatment

Desolventizer toaster with integrated LD-cooler(DTDC) is a system for separating solvent from the wet meal. We've vertical desolventizer toaster, horizontal desolventizer, flash desolventizing system and low temperature desolventizer, etc., as shown below.

Miscella treatment

After extraction, filter the miscella, send it to two evaporators successively, and then to the stripping tower. We’ve raising film evaporator, vapor separator, negative evaporator, normal evaporator, etc. For stripping, we’ve tubular stripping column, disk stripping column, plate stripping tower, filling steam stripping tower, etc. After evaporation and stripping, you get crude soybean oil and desolventized meal. This meal can be used to produce feeds. The crude oil needs to be refined.

Solvent recovery

The solvent vapour from wet meal and miscella will be collected by condensers to be reused. We’ve pipe bundle condenser, spraying condenser, contact condenser, etc., as shown below.

III. Crude oil refining

Crude soybean oil has a lot of impurities, such as phosphatide, free fatty acid, pigment, wax, sterol, sands, etc. We have to get rid of these impurities to get edible oil.

Degumming

There are many ways to move the mucilaginous impurities from crude oils and fats, for example, hydration, heating, adding acids, etc. We’ve hydration tank, acid refining mixer, etc., as shown below.

Deacidification

This step is to remove pigment from crude oil to adjust its color. You can adjust according to the requirement of your market. We’ve acid refining tank.

Deodorization

This step is to move unpleasant smell from crude oil. This is an

important standard for refined oil. We’ve deodorizing tank.

Solvent Extractor Advantages

1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.

2) Immersion area appears in each lattice, which can help achieve better immersion effect.

3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.

4) The towline extractor is driven by world leading double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.

Whole set of equipment for palm oil production line.

Motor and power control system.

Installation material.

Installation and test-run.

Drawing of process description, equipment layout, foundation and construction.

Drawing of power control.

Isolation and painting of equipment.

Water recycling and cooling system outside the plant (i.e. supplementary device).

Staff training and long-term technical service.

Main business field

10-500T/H oil material primary cleaning,drying and storage section turn-key project.

100-3000 T/D oil pretreatment, shelling and pre-press workshop turnkey project (soybean hot dehulling, bean skin crushing, the soybean extrusion, high oil contained pre-pressed cake extrusion and high oil contained flakes puffed directly). Rice bran turn-key project.

100-3000 T/D leaching workshop turnkey project (towline extractor, rotocel extractor, loop type extractor,

DTDC separated machine, the full negative pressure evaporation,

Paraffin wax recovery, leaching workshop degumming, phospholipid concentration).

30-1000T/D continuous physical (chemical) refining line.

20-3000T/D sunflower oil, rice bran oil, corn germ oil dewaxing turnkey project.

10-200T/D fatty acid esterification edible oil production line.

Our Palm Fruit Processing Line can be widely used for many oil seeds, such as peanut, sesame, soybean, copra, palm kernel, sunflower seeds, cotton seeds, and so on.Shandong Leader Machinery Co.,Ltd. can offer complete equipments according to your requirements.
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Durable in use of Large scale soybean processing plants construction:
When you grow elder and elder, what you hope is that your parents and kids are in good health so that you can keep they in your side longer. But every year, how many people in the world are threatened by healthy probleLD? Too many! Everyday,we cook food with edible oil. So if the oil is not healthy? It’s fatal! Palm Fruit Processing Line is your LD choice.
Now technical team of Shandong Leader Machinery Co.,Ltd. is working for years to make the LD oil with Large scale soybean processing plants construction. Shandong Leader Machinery Co.,Ltd. adopted the latest technoloLD Trust casts the brand, quality wins the world.Shandong Leader Machinery Co.,Ltd. wish everyone in the world can eat healthy oil! What machines produce is not edible oil, it’s love for all!
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